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Senior Metallurgist Aluminum Casting

Your Talent Source LLC
Dallas, Texas Engineering Posted Aug 25, 2026
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Job Description

Senior Metallurgist - Aluminum Casting


Were looking for a Senior Metallurgist with Aluminum Casting & Aluminum Extrusion experience for our clients operation in Sherman, TX.


MUST BE A US CITIZEN OR HAVE A GREEN CARD!



KEY QUALIFICATIONS



  • 10+ years of experience in Metallurgy & Casting/Re-melt

  • 5+ years of Aluminum Extrusion experience

  • Strong knowledge of soft aluminum alloys, billet casting & remelt operations

  • Strong knowledge of heat treatment and metallurgical properties

  • Demonstrated ability to troubleshoot complex metallurgical and process issues

  • Strong analytical, problem-solving, and communication skills

  • Experience with homogenization, quenching, and aging processes

  • Familiarity with metallurgical testing methods (tensile, hardness, microstructure analysis)


EDUCATION: Bachelors degree in Metallurgy, Materials Science or Materials Engineering or related.



KEY RESPONSIBILITIES Include:



  • Responsible for supporting all metallurgical aspects of the aluminum billet casting for the extrusion process, including alloy development, billet quality, process optimization, and product performance.

  • Provide metallurgical support across casthouse (remelt/billet) and extrusion operations

  • Develop and optimize aluminum alloys to meet customer and application requirements

  • Analyze and troubleshoot extrusion defects (surface, mechanical, dimensional)

  • Support billet casting, homogenization, and heat treatment processes

  • Establish and maintain process standards and metallurgical best practices

  • Lead or support root cause analysis and corrective actions for metallurgical quality issues

  • Support new product development and qualification of new alloys or profiles

  • Collaborate with customers and internal stakeholders on technical issues and approvals